ATMA PYRAMID FERMENTATION PLANT

for separate production of
biogas, electric & caloric energy, nutrients & water



ESU

Energy Security Union
Austria
ATMA 1 Evolutionary
environmental technology


Biogas plants construction
since 1991
President
Gerhard HERMANN

Vice President
Christina RITTENSCHOBER
Patentholder
M. Michael HANEL
Rudolfstrasse 11
Linz AUSTRIA
+41 764 079 317
m.hanel@gmail.com

CONTENT

A. INTRODUCTION ESU: Energy Security Union

B. AIMS & OBJECTIVES

C. STATE OF THE ART - PYRAMIDIC FERMENTATION PLANT
Advantages
Statstics
Positive effects of "BIOGAS FERMENTATION"

D. ADVANTAGES of "ATMA - FERMENTATION PLANT"

E. GENERAL INFORMATION on BIOGAS
Biological process
Use of Biogas
F. REFERENCES
full text (introduction.rtf)


A. INTRODUCTION

Energy Security Union (ESU), an Austrian non-profit organisation, started off in 1991 with the motto: "Atomic or Sunrays", to close the natural nutrient gap. Even though atomic power plants are still in vogue in many developed and developing nations, biogas technology is gradually taking over in certain areas of our daily domestic requirements such as production of sustainable energy, clean water, air and soil vitalisation.

ESU was one of the pioneering organisations that saw the potential for production of energy from organic waste and other trash and evolved a system to put it into best use for production of energy. Till date ESU has succeeded to a great extent in focusing public interest on the economical and ecological advantages of biogas fermentation plants which could help keep our environment safe and clean while at the same time helping households, communities produce the energy for various requirements.

Today, ESU works in the areas of biogene wastes - fermentation plants - energy production - fertilizer production - soil texture quality increasing - water and atmosphere purification.

We are fond of the fact that Austria's University of Agriculture is presenting the results of ESU's fermentation project as trend setter at international seminars.


B. AIMS & OBJECTIVES

The major aims and objectives of ESU are as follows:

  1. Area covering erection of biogas plants to utilize energy sources and get not only cost free, but profitable control over biogene wastes problem and to go against
    nitratefication of water, our all source of living and
    other severe environmental damages caused by non professional & and costly biogenic waste management
  2. .

  3. To extend our fellow men's environmental conscience and demonstrate sound, sustainable and over all profitable solutions for energy production by fostering the natural symbiosis between human and bacteria within an intelligent technical system.


It has always been the aim of ESU to provide healthy environmental conditions for our next generations - strictly in accordance with the global standards of environmental laws and to help to produce clear WATER, clean AIR and ATMOSPHERE and even ENERGY, and help maintaining the natural vitality of the SOIL.


C. STATE OF THE ART - PYRAMIDIC FERMENTATION PLANT

In line with its stated aims and objectives to maintain a clean environment, ESU is proud to present to the public at large its newly patented fermentation plant.

ESU's fermentation plant with sedimentation device for thermic and pyroenergetic hygenisation is equipped to split the solid, liquid and gas forms present in biogene wastes and thus produce water, energy and nutrients separately.

This triple-effect mechanism is considered a great boost to economies of rural and urban communities, especially in the developing nations where financial resources are a major hindrance towards industrial utilisation of the naturally available resources such as bio-wastes for the production of water, energy and even nutrients. It is also one of the most and safe fermentation plants meeting all international standards for biogas production plants.

ADVANTAGES

Compared to other forms of regenerative energy production methods, biogas production is highly recommended because of it's added advantages of atmospherical stress decreasing.
Another major advantage is that the waste which is normally in the rotten stage, is used within a closed circuit and the methane gas is burned completely for electricity production. Furthermore, the fossil energy sources are substituted and aerobic process, which generally stresses the atmosphere in other processes are avoided.

In other words we are also advocating an environmentally safe processing technology.
The biogene wastes, manure and as a logical consequence, special plants and fibres for energy production indeed harbour a never ending potential for environmentally friendly energy.

A major advantage of the biogas technology is its inherent ability to solve the "nitrate-problem". This is carried out through area covering implementation of the biogas plants which refine fresh (cattle) manure. In this respect one also has to bear in mind the disadvantages of fresh manure fertilizing. Another advantage directly benefits the farmers. By fertilizing the soil with the highly nutritious fertilizer (by-products of biogas production), it is possible for the farmers for the first time to realize optimum time and quantity for fertilizing, thereby benefiting both on quality and quantity while saving on the time factor.

STATISTICS

There is vast potential for utilizing the environmentally safe burning of wastes for our daily purposes of electricity, water production using biogas technology. As long this potential is not utilized fully, any kWh c oming from atomic plants, can be considered as a crime against responsible sustainibility.
According the calculations done by Prof. BOXBERGER of the Austrian University (Boku), based on the area covered by fermentation plants in Austria alone, biogas fermentation plants can produce energy that could substitute an equivalent of the use of 412.000.000 tons of oil for a similar quantity of energy. This could reduce 1.200.000 tons CO2 emission within just one nation. From this, one can very well imagine the numerous blessings that adoption of biogas technology could bring to our world at large!

According to reports, agriculture is responsible for approximately 60% of man-made methane emission (greenhouse effect). This and many more can be reduced significantly by implementing most up to date biogas production technology. ATMA pyramidic fermentation plant with sedimentation device.


SOME POSITIVE EFFECTS OF BIOGAS FERMENTATION

The main positive effects of biogas-fermentation plants are:
  1. Energy production through renewable resources

  2. Capable of producing 1.5 kWhel and 3 kWhcal of energy from 1 m3 biogas, through "Atma-Projects" an additional profit can be made by saving this fuel quantity which now has to be used, to spray the fermented liquids on the farmers fields. This results in up to 90% cost savings which is a major benefit to the farmers and other users of the technology.
  3. Decreasing nitratefication of groundwater
  4. Through anaerobe treatment of manure a mineralisation of N (nitrogen) takes place. This nitrogen is easily available for the plants. With this project the almost completely cleared water is pumped into basins in which nature itself (waterplants and microbes) will do rest of the purification, if at all necessary. By this way wastes are turned into water which can flow into nearby water sources without any harm to the environment or be used for irrigation purposes.
  5. Improved humus production

  6. In this method of processing, soil microbes, which are responsible for soil texture improvement, are preserved and its population can grow and thus be the warranty for a healthy soil. The existence of sufficient microbes and other small creatures living within the soil are presupposition for optimum water filtering. A healthier soil is more capable of holding back rainwater which can also effectively diminish soil erosion. Erosion is a major problem in many countries around the world depleting the natural richness of the soil in addition to a number of other negative impacts. According to reports, within certain agricultural regions around the world, 15 tons per hectare of precious soil is washed away after heavy rains. Curing the soil is an inalienable necessity, if we do not want to find our fertile soil ending up in rivers.
  7. Hygenisation

  8. All seeds within the substrate and other unhealthy causes for diseases such as parasite eggs are most likely exterminated through the fermentation process, which means a great progress and advantage for human and veterinary medical aspects. Additionally, the need for herbicides and fungicides is minimized which again means a betterment towards soil- and water improvement.

    In this project natural hygenisation is heading for it's perfection because of the complete gasing out of the remaining substrate through long term heating to 70 degree Celsius of the solid substance.

  9. Eradication of foul smell

  10. All intensive smelling substances of waste and manure will be eliminated by the fermentation process with this project. In other words, the complete gasing out of the matter is of decisive advantage. Odour irritation within this kind of processing is neither possible whilst processing nor by further use of precipitated waters.


D. ADVANTAGES of "ATMA - FERMENTATION PLANT"

PYRAMID shape of BIOGAS PLANT
  • Vitalisation of bacteria
  • Drying effect to gas results in better caloric values
  • Optimal destruction of sink- and swim layers due to the pyramidal form and special device
  • Unique, aesthetic, patented Industrial Plant Design results in far better marketing possibilities all over the world because Trade Mark becomes to be recognised easily

  • Location of biotopes (garden, plantings, orchards, water basins) around the waste processing and energy producing plant makes it an absolutely environmentally friendly industrial plant and serves as good example for future industrial developments and makes it an outstanding symbol for the harmonic symbiosis between technical developments and natural requirements in order to convert "problems into benefits"


Inventors experience in construction and assembling and flexibility
  • Inventor has developed his experience from the very base to the top of biogas plant construction
  • Inventor and patent holders are most motivated in implementing this technology world wide and in sharing according KNOW HOW. Stay in any country as long it is necessary for complete KNOW HOW transfer (including construction and start off) to make an independent development of technology successfully possible, is part of business strategy.

Solid construction almost without the use of steel and concrete possible
  • As its sidewalls are supported by surrounding earth, there is much stability and less construction material required
Erection of the plant within short time
  • As its construction is on module basis - all sizes can be realized within short time
Minimised erection costs
  • Local materials and suppliers can be involved into the project easily
min. 20 % over all output and efficiency increase
  • New processing and additional vitalisation of bacteria results in efficiency increase
Shorter processing time
  • Achieved by vitalisation of bacteria and new way of processing
Better gas quality
  • Drying effect due to pyramid shape over gas foil
Works with all biogene wastes
  • Good for sole manure treatment as well as for co-fermentation (manure & food-, municipal-, industrial-, agricultural organic waste)
Full gasing out and sanitation
  • achieved through thermophilic long time stay in fermenter, and heating up the sedimentat to 70 degrees Celsius

Recycled plastic used
  • within the plant is already proved fit for dangerous waste dumps (corrosion free, tight against waters and gas, hard to tear, fit against micro organisms and small animals, tight against roots, flexible and fine to weld and seam)
Gas - water - solid: all in it's pure form
  • therefore three times economically and ecologically precious.
  • Gas for electricity production or for burning use,
  • water need not to be brought back to the fields and can be reintegrated into nature without further costs or treatment,
  • concentrated nutrients in solid form in super plant available powder form

SPECIAL FEATURES OF PYRAMID-FERMENTER

Patenttext excerpt:

The shape of the fermentation basin provides a fair relation between surface and volume by an easy to build form.
The pyramidal form provides energetically positive results concerning the dryness of the biogas and the more tense molecular shape of the gas which results in higher combustion energy. The cosmic influence provided by the pyramidal shape works well for the micro bacterial fermentation process which results in a higher portion of Hydrogen within the gas which gives another positive result on the combustion energy.


E. GENERAL INFORMATION on BIOGAS

Biological process:

During storing time of "biogene energy source" already organic acids occur. This process intensifies after crunching. This is the first step of microbial decomposition. All other steps (except rest clearing in the open water basins, biotopes) perform within the fermenter without Oxygen in the form of mixed fermentation. At the end of decomposition stand methane bacteria's, which produce the desired biogas. All this process runs quite similar within the guts of humans and animals.

Use of Biogas

Biogas has a portion of Methane of approx. 60 -70 % (rest is mainly CO2) and will be dehumified, stored in the gasballoon and afterwards burned in e.g. Perkin's motors for energy production. The combustion heat is led in two separate circuits into hot water reservoirs, which provide the necessary processing temperature and if needed heat surrounding buildings.

Around the world, pollution of the air, water and soil from municipal, industrial and agricultural operations continues to grow. Governments, industries, organisations and individuals are constantly searching for technologies that will allow for more efficient and cost-effective waste treatment and disposal.
One technology that can successfully treat the organic fraction of wastes (biogenic wastes) is indeed anaerobic digestion through fermentation. When used in a fully-engineered system, fermentation of biogenic waste not only provides pollution prevention, but also allows for sustainable energy, water, fertilizer and nutrient recovery. Thus, this technology can convert a disposal problem into a profit center, and provides a realistic solution for environmental, social and economical problems for highly developed as well as for developing folks and nations.

FERMENTATION: Fermentation is the breaking down of organic matter (biogenic waste, biomass) by anaerobic bacteria (bacteria who live in absence of oxygen) - methanogenic archea bacteria - into:
    BIOGAS= Mixture of Methan (CH4) and carbon dioxide (CO2), (CH4) und Kohlendioxyd (CO2), und
    WATER & NUTRIENTSUBSTRATE (fertilizer)
BIOGAS: 1 m3 BIOGAS containing 70% methane CH4 substitutes:
0,75 l fuel, 0,25 m3 propane; 0,2 m3 butane; 0,85 kg coal

Through burning BIOGAS electric and caloric ENERGY is produced.
1 m3 BIOGAS produces 1,5 kWhel (electric) plus 3 kWhcal (caloric)
ORGANIC MATTER;
biogenic waste, biomass
agricultural waste, food processing-, municipal-, restaurant-, garden-, sewage waste, sludge, household rubbish, grass, straw, paunch manure, cattle dung, slaughtering offal, blood, natural textile fibers (diapers, hygienic towels), etc…



further reading (word.rtf)
F. REFERENCES